2006 William technological transformation
Posted by www.papertube86.com on 8/6/2008After the end of last year on factory production lines of the massive transformation complete, in February this year, the production lines were put into operation, after several months of production operation, has been basically on the right track, the production lines in the production, quality, and brick loss, and so on run rate maintain the basic stability, but last year, have greater contrast enhancement, is the workshop on the specific circumstances described below.
Workshop increase in raw materials washed mud field on the mud to impurity, such as are refined, the more stable formulations, raw materials much more refined, white Rongdong this deficiency was largely effective, the elimination of impurities, spots, such as organic matter defects than last year dropped substantially, and pulp, powder and the pass rate had a greater increase more than 95 percent. The transformation of raw materials after the workshop overall equipment operating rate has been enhanced, paste, powder production has about 40% of the increase for the whole company "to increase quality" to provide direction for the production of raw materials security. Spray dust on the tower system to conduct a comprehensive update, the EPA detected smoke emissions to meet the state standards, and more environmentally friendly production, the company is being carried out ISO14000 environmental management system certification to the smooth passage of the necessary preparations.
Molding workshop by restructuring the layout and configuration of press, press and the purchase of new fabrics system, the quality and stability of brick, brick molding loss less than 0.2 percent at present, the same furnace different stamping press more consistent pressure on the brick, brick Firing color, size and permeability than last year has been effectively controlled. Reasonable configuration, the number of stamping press has been upgraded, to reduce the power consumption of unit product. Bought many new fabrics system powerful, programmable control are fighting and anti-war, and up to seven times a cloth fabrics, new product development work will be a qualitative change, the company will provide more business high-quality, personalized products. Press materials recovery system leakage can be reduced powder loss of about 3% to 5% in cost savings over 1 million yuan.
Kiln Workshop extended length of the furnace, design updates the drying kiln, glaze comprehensive transformation of the line equipment and is running in good condition, equipment operation rate of more than 98% year-over-year production increased by about 40%, quality is basically stable at 88 %, brick loss of eight percent from last year dropped to below 4 percent. Product quality has greatly increased, the species, the formation of product specifications have been fundamental control. Seepage tile color stability than ever, a lot of the past, it is very difficult to feel the layout, production quite smoothly this year, more successful, finished flexural strength of 40 Mpa reached over, far exceeding the national standards. In the manufacture of new products, particularly dialysis, all thoroughly powder series has been a great success and progress, whether it is formed, the anti-pollution controls or color of a more ideal. New products launched in early super-Shek and Heidelberg series popular in the market and recognition is a good proof.
Polishing workshop introduction of the industrys most advanced swing Guapian machine, to a certain extent solved the problem of brick deformation. At the same time on the yield, brick loss also help. The introduction of "T" technology systems finishing equipment, the polished tiles for in-depth processing, and an effective solution to the pollution problems of this industry.
Although various hardware facilities are basically to perfect, but if the company is to achieve the goals set and customer requirements, in the current on the basis of steady improvement, it still much work to do. First it is necessary to strengthen the training of staff at all levels of management and production skills, followed by the full maintenance of equipment should be adopted to effectively improve the workshop entire production line running efficiently; again is directed against all kinds of defects and problems, and tackle the responsibility to set up a special group effective and rapid solution to the production of the different production and quality problems, in the face of our weaknesses and shortcomings, and should take a long time to transform and reform. We will continue to carry forward the strengths, weaknesses can be improved a little bit every day, and gradually increase to the comprehensive production capacity of the system, product quality more stable and more secure!
